Welcome to the world of the gypsum! This construction staple is often known as drywall and plays a major role in creating a cosy place. Have you ever found yourself admiring a beautifully finished place? Then, the chances are they hired a skilled gypsum board manufacturer! This versatile element is often the unsung hero of every interior, where it plays a major role in providing smooth and sturdy walls and ceilings.
From major construction sites to residential spaces, the versatility of gypsum boards makes them easy to install. It also comes up with a variety of benefits and is also cost-effective, hence saving you both money and time, all while doing its job perfectly. Whether a DIY enthusiast or a seasoned pro, no matter who you are, understanding everything about gypsum board helps bring the best out of your project.
Read along to learn more about its uses, benefits and the fascinating manufacturing process that brings this versatile element to life!
What are they
Gypsum boards are a collection of panel goods. The term panel goods refers to different gypsum boards. In short, gypsum board is a technical name given to plaster-based wall finish that is used to create light walls.
Benefits of gypsum board
- It is used to provide a smooth and crack-free surface.
- Gypsum can manage and balance the indoor temperature and humidity of a building.
- Using such boards within budgets boosts creativity as it provides a wide range of options.
- They are simple to install.
- They need not be painted and provide a white sheen to the wall.
Uses of gypsum board
- Gypsum and glass are utilized to make light architectural ornaments.
- Gypsum tiles are a main aspect of the ceilings of buildings.
- Partitions. Roofs, floors and lining are made of gypsum fireboards
- In cement manufacture, setting time is controlled by using gypsum.
- Gypsum is also used in building partition walls.
Types of gypsum board and its uses
1.Fire-resistant boards
Just like the fire-resistant property of gypsum board, particular fire-resistant boards provide greater protection from fire. When the fire-resistant gypsum board protects the building from fire, chemically mixed water is released in the form of water vapour. If you are in search of added protection, then this is just the right option for you. So, why don’t you quickly nod to the gypsum board supplier?
Use: Fire-resistant boards are ideal in cases where the walls and ceilings require fire protection.
2. Water-resistant boards
Water-resistant gypsum boards are equipped with water-resistant face paper and gypsum core. These can be used as a foundation for wall tiles in showers, bathtubs and other wet places. It is best for ceilings and drywall partitions in bathrooms and kitchens. When it comes to sheltered locations, it is ideal to be used as external soffits. Water-resistant gypsum boards are used in covering industrial walls and ceilings in residential and commercial buildings.
3. Backing boards
This comprises several layers in the construction process and several layers are used to act as a soundproofing material. It also gives strength and fire resistance to the wall.
Use: These are used for walls and ceilings. They are gypsum-based fibre boards and screeds with self-levelling properties.
4. Drywall whiteboards
Drywall whiteboards are made from thin gypsum board panels that are used to build walls. This board comprises two layers of special paper. And also has a layer of gypsum rock sandwiched between them.
Use: It is used as a backer in wet conditions and moisture-prone areas like kitchens and bathrooms. It is moisture resistant and also has strong resistance power.
Manufacturing Process of Gypsum Board
Before we get into the steps included in manufacturing gypsum board, it is important to understand the materials used. To bring its various properties to life, gypsum board manufacturers use a variety of minerals and additives. They include:
- Gypsum: this is the primary ingredient and is sourced from natural or synthetic -gypsum.
- Paper Facing: if you have noticed, you might have seen that the front and back of gypsum boards are covered with paper facing. This protects the gypsum core and also provides added strength.
- Water: it is used to mix gypsum powder and slurry.
- Cellulose Fibers: This is a reinforcement material used to improve the bending and impact resistance of gypsum boards.
- Water Reducers: These are used to reduce the water content in gypsum slurry, making it denser and more durable. This also increases the strength and hardness of gypsum.
- Foaming Agent: These are used to create air bubbles in the slurry, hence enhancing its sound insulations and thermal insulation.
- Fungicides: Fungicides are added to prevent any source of fungal or bacterial growth in gypsum boards.
- Silicates: These act as accelerators, that increase the setting time of the slurry. It also increases the production efficiency.
Now let’s understand the steps involved in its manufacturing process
- In the production of gypsum boards, crushed gypsum (natural or synthetic) is heated to dehydrate the feedstock.
- The after-product of this, which is called calcined gypsum, is mixed with water and the above-mentioned additives to form a slurry.
- While this process continues and moves through the conveyor line, it regains its original rock state, due to rehydration.
- The paper is the bonded to core, both chemically and mechanically.
- Now, the board is cut as per the desired measurement and sent through the dryers to remove further moisture.
- After this last step, it ends with necessary labelling with manufacturer details and is then sent to distributors.
To conclude, whether you are involved in professional construction or simple home improvement, one must understand about gypsum board. The easy application and other impressive features make it the first choice of all builders. But before choosing one, make sure to factor in the waterproof putty price, especially if you are looking forward to enhancing durability. Because quality always comes first.
So, are you ready to transform your project and take it to the next level? Embrace the versatility of the gypsum board and bring your vision to life!
Always remember, the right choices lead to beautiful spaces!
